Tilt-up panels can be set up in many different ways and with various kinds of power equipment. The choice depends upon the size of the job. Besides the equipment, a number of attachments are used.
EQUIPMENT. - The most popular power equipment is a crane. But other equipment used includes a winch and an A-frame, used either on the ground or mounted on a truck. When a considerable number of panels are ready for tilting at one time, power equipment speeds up the job.
ATTACHMENTS. - Many types of lifting attachments are used to lift tilt-up panels. Some of these attachments are locally made and are called hairpins; other types are available commercially. Hairpin types are made on the jobsite from rebar. These are made by making 180-degree bends in the ends of two vertical reinforcing bars. The hairpins are then placed in the end of the panel before the concrete is poured. These lifting attachments must protrude from the top of the form for attaching the lifting chains or cables, but go deep enough in the panel form so they will not pull out.
Among the commercial types of lifting attachments, you will find many styles with greater lifting capacities that are more dependable than hairpins if properly installed. These are used with lifting plates. For proper placement of lifting inserts, refer to the plans or specs.
SPREADER BARS. - Spreader bars may be permanent or adjustable but must be designed and made according to the heaviest load they will carry plus a safety factor. They are used to distribute the lifting stresses evenly, reduce the lateral force applied by slings, and reduce the tendency of panels to bow.
Once the concrete has reached the desired strength, the panels are ready to be lifted. The strength of the inserts is governed by the strength of the concrete.
An early lift may result in cracking the panel, pulling out the insert, or total concrete failure. The time taken to wait until the concrete has reached its full strength prevents problems and minimizes the risk of injury.
Several different pickup methods are used. The following are just some of the basics. Before using these methods on a job, make sure that you check the plans and the specs to see if these are stated there. Figure 3-22 shows four different pickup methods: 2, 2-2, 4-4, and 2-2-2.
The 2-point pickup is the simplest method particularly for smaller panels. The pickup cables, or chains, are fastened directly from the crane hook or spreader bar to two pickup points on or near the top of the precast panel.
The 2-2 point pickup is a better method and is more commonly used. Variations of the 2-2 are 4-4 and 2-2-2 or combinations of pickup points as designated in the jobsite specifications. These methods use a combination of spreader bars, sheaves, and equal-length cables. The main purpose is to distribute the lifting stresses throughout the panel during erection. Remember, the cables must be long enough to allow ample clearance between the top of the panel and the sheaves or spreader bar.
Erecting, Bracing, and Jointing Panels
Erecting is an important step in the construction phase of the project. Before you start the erecting phase and for increased safety, you should make sure that all your tools, equipment, and braces are in proper working order. All personnel must be well-informed and the signalman and crane operator understand and agree on the signals to be used. During the erection of the panels, make sure that the signalman and line handler are not under the panel and that all unnecessary personnel and equipment are away from the lifting area. After the erection is done, make sure that all panels are properly braced and secured before unhooking the lifting cables.
Bracing is an especially important step. After all the work of casting and placing the panels, you want them to stay in place. The following are some steps to take before lifting the panels:
Install the brace inserts into the panels during casting if possible.
Install the brace inserts into the floor slab either during pouring or the day before erection.
Install solid brace anchors before the day of erection.
If brace anchors must be set during erection, use a method that is fast and accurate.Continue Reading