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Test the freedom of each blowoff valve and
its connections by opening the valve and blow-
ing off the boiler for a few seconds. Determine
if the valve is excessively worn or otherwise
defective, and if there is evidence of restrictions
in the valve or connected piping preventing
proper blowoff of the boiler.
Blowoff Valves
be tested according to the procedures given in
paragraph 4 of this section.
1. SAFETY VALVESSETTING RE-
QUIREMENTS. Note this word of caution:
Before adjusting safety valves on electric steam
generators, be sure that the electric power circuit
to the generator is open. The generator may be
under steam pressure, but the power line should
be open while the necessary adjustments are
being made. At least one safety valve should be
set to release at no more than the maximum
allowable working pressure of the steam boiler.
Safety valves are factory set and sealed. When a
safety valve requires adjustment, the seal should
be broken, adjustments made, and the valve
resealed by qualified personnel only. When more
than one safety valve is provided, the remaining
valve or valves may be set within a range of 3%
above the maximum allowable working pressure.
However, the range of the setting of all the
safety valves on the boiler should not exceed 10%
of the highest pressure to which any valve is set.
Each safety valve should reseat tightly with a
blowdown of not more than 2 psig or 4% of the
valve setting, whichever is greater.
In those cases where the boiler is supplied
with feedwater directly from the pressure main
without the use of feeding apparatus (not
including return traps), no safety valve should be
set at a pressure greater than 94% of the lowest
pressure obtained in the supply main feeding the
boiler.
2. PRESSURE-RELIEF VALVESET-
TING REQUIREMENTS. At least one pressure-
relief valve should be set to release at not more
than the maximum allowable working pressure of
the hot-water boiler. When more than one relief
valve is provided on either hot-water heating or
hot-water supply boilers, the additional valve (or
valves) may be set within a range not to exceed
20% of the lowest pressure to which any valve
is set. Each pressure-relief valve should reseat
tightly with a blowdown of not more than 25%
of the valve setting.
3. SAFETY VALVECAPACITY TEST.
When the relieving capacity of any safety valve
for steam boilers is questioned, it may be tested
by one of the three following methods:
a. By the accumulation test, which consists
of shutting off all other steam-discharge outlets
from the boiler and forcing the fires to the
maximum. The safety valve capacity should be
sufficient to prevent a pressure in excess of 6%
above the maximum allowable working pressure.
Stop and Check Valves
While the boiler is operating, inspect the
operating condition of each stop and check valve
where possible. Serious defects of externally
controlled stop valves may be detected by
operating the valve when it is under pressure.
Similarly, defects in check valves maybe detected
by listening to the operation of the valve or
observing any excessive vibration of the valve as
it operates under pressure.
Pressure-Reducing Valves
While there is pressure on the system, open
and then close the bypass valve as safety and
operating conditions permit. Also, observe the
fluctuation of the pressure gauge pointer as an
aid in determining possible defects in the opera-
tion of the pressure-reducing valve or the pressure
gauge. Look for any evidence that may indicate
improper condition of the relief or safety valves
provided for the pressure-reducing valves.
Boiler Safety and Water-
Pressure Relief Valves
Test the blowoff setting of each safety valve
for steam boilers and each water-pressure relief
valve for hot-water boilers by raising the boiler
pressure slowly to the blowoff point. In turn, test
the releasing pressure of each valve, gagging
all other safety or relief valves except the
one being tested. Observe the operation of each
valve as blowoff pressure is reached. Compare
the blowoff setting with setting requirements
specified in paragraph 1 or 2 of this section,
as applicable, and make adjustments where
necessary. When the steam discharge capacity of
a safety valve is questionable, it should be tested
by one of the methods given in paragraph 3 of
this section. When the pressure-relieving capacity
of a pressure-relief valve is questionable, it should
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