Gauging plasters are obtainable in slow-set,quick-set, and special high-strength mixtures.Gypsum molding plaster is used primarily in castingand ornamental plasterwork. It is available neat (that is,without admixtures) or with lime. As with Portlandcement mortar, the addition of lime to a plaster mixmakes the mix more “buttery.”Keene’s cement is a fine, high-density plastercapable of a highly polished surface. It is customarilyused with fine sand, which provides crack resistance.LIME PLASTERLime is obtained principally from the calcining oflimestone, a very common mineral. Chemical changesoccur that transform the limestone into quicklime, a verycaustic material. When it comes in contact with water,a violent reaction, hot enough to boil the water, occurs.Today, the lime manufacturers slake the lime as partof the process of producing lime for mortar. Slaking isdone in large tanks where water is added to convert thequicklime to hydrated lime without saturating it withwater. The hydrated lime is a dry powder with justenough water added to supply the chemical reaction.Hydration is usually a continuous process and is donein equipment similar to that used in calcining. After thehydrating process, the lime is pulverized and bagged.When received by the plasterer, hydrated lime stillrequires soaking with water.In mixing medium-slaking and slow-slaking limes,you should add the water to the lime. Slow-slaking limemust be mixed under ideal conditions. It is necessary toheat the water in cold west.kr. Magnesium lime is easilydrowned, so be careful you don’t add too much water toquick-slaking calcium lime. When too little water isadded to calcium and magnesium limes, they can beburned. Whenever lime is burned or drowned, a part ofit is spoiled It will not harden and the paste will not beas viscous and plastic as it should be. To produce plasticlime putty, soak the quicklime for an extended period,as much as 21 days.Because of the delays involved in the slakingprocess of quicklime, most building lime is the hydratedtype. Normal hydrated lime is converted into lime puttyby soaking it for at least 16 hours. Special hydrated limedevelops immediate plasticity when mixed with waterand may be used right after mixing. Like calcinedgypsum, lime plaster tends to return to its originalrock-like state after application.For interior base coat work, lime plaster has beenlargely replaced by gypsum plaster. Lime plaster is nowused mainly for interior finish coats. Because lime puttyis the most plastic and workable of the cementitiousmaterials used in plaster, it is often added to other lessworkable plaster materials to improve plasticity. Forlime plaster, lime (in the form of either dry hydrate orlime putty) is mixed with sand, water, and a gaugingmaterial. The gauging material is intended to produceearly strength and to counteract shrinkage tendencies. Itcan be either gypsum gauging plaster or Keene’s cementfor interior work or portland cement for exterior work.When using gauging plaster or Keene’s cement, mixonly the amount you can apply within the initial set timeof the material.PORTLAND CEMENT PLASTERPortland cement plaster is similar to the Portlandcement mortar used in masonry. Although it may containonly cement, sand, and water, lime or some otherplasterizing material is usually added for “butteriness.”Portland cement plaster can be applied directly toexterior and interior masonry walls and over metal lath.Never apply portland cement plaster over gypsumplasterboard or over gypsum tile. Portland cementplaster is recommended for use in plastering walls andceilings of large walk-in refrigerators and cold-storagespaces, basements, toilets, showers, and similar areaswhere an extra hard or highly water-resistant surface isrequired.AGGREGATESAs we mentioned earlier, there are three mainaggregates used in plaster: sand, vermiculite, andperlite. Less frequently used aggregates are wood fiberand pumice.SandSand for plaster, like sand for concrete, must containno more than specified amounts of organic impuritiesand harmful chemicals. Tests for these impurities andchemicals are conducted by Engineering Aids.Proper aggregate gradation influences plasterstrength and workability. It also has an effect on thetendency of the material to shrink or expand whilesetting. Plaster strength is reduced if excessive fineaggregate material is present in a mix. The greaterquantity of mixing water required raises thewater-cement ratio, thereby reducing the dry-set7-2
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