Steelworker Volume 02 - Building manual for how to work with steel
Chapter 1 Technical Administration
Organizing
Tool Kits And Requisitions
Timekeeping
Categories Of Labor
Labor Codes
Navfac P-458
Skill Categories
Safety Program
Construction Site Safety
Fire Extinguishers
Safety Training
Hazardous Material
Figure 1-8A.Material Safety Data Sheet (Front).
Figure 1-8B.Material Safety Data Sheet (Back).
Figure 1-9.Hazardous Code Chart.
Hazardous Materials Storage
Scheduling
Construction Drawings
Order Of Project Drawings
Graphic Scales
Project Folders
Figure 1-12.Project Tasking Letter.
Figure 1-13. Level Ii
Figure 1-14.Master Activity Summary Sheet.
Figure 1-15.Construction Activity Summary Sheet
Figure 1-16.Long Lead Time Item Work Sheet.
Figure 1-17.Bill Of Material/Material Takeoff Comparison Work Sheet.
Figure 1-18.Material Takeoff Work Sheet.
Chapter 2 Layout And Fabrication Of Metal And Fiber-Glass Duct
Flat Steel Square
Trammelpoints
Figure 2-10.Laying Out A Drip Pan With Dividers.
Circumference Rule
Cutting Tools
Figure 2-15.Hand Snips.
Figure 2-16.Proper Method Of Cutting With Snips.
Figure 2-22.Hollow Punch.
Figure 2-25.Sheet-Metal Guage.
Figure 2-27.Metal Stakes
Other Forming Tools
Figure 2-32.Bar Folder.
Figure 2-37.Finger Brake.
Figure 2-38.Slip Roll Forming Machine.
Figure 2-43.Burrs Turned On A Cylindrical Section.
Sheet-Metal Development
Radial Line Development
Triangular Development
Figure 2-54.Single-Hem Edge.
Joints
Seams
Figure 2-64.Standing S Cleat Pattern.
Figure 2-67.Layout Of Lap Seams For Riveting.
Notches
Figure 2-75.Dovetai1 Lock Seam
Joining And Installing Sheet-Metal Duct
Metal Screws
Figure 2-85.Hand Punch.
Figure 2-87.Correct And Incorrect Riveting.
Sheet-Metal Duct Systems
Shop Procedures
Flexible Connections
Hanging Duct From Purlins Or Beams
Figure 2-101.Strap Hangers From Purlins.
Fiber-Glass Duct Systems
Figure 2-103.Duct Installed To A Built-Up Steel Roof.
Table 2-3.Duct Board Length Selection Chart
Fabrication
Chapter 3 Structural Steel Terms / Layout And Fabrication Of Steel And Pipe
Figure 3-2.Structural Shapes.
Anchor Bolts
Columns
Girders
Beams
Figure 3-19.Bar Joists Seat Connection.
Purlins, Girts, And Eave Struts
Figure 3-25.Sway Frame.
Fabricating Plate And Structural Members
Layout Of Structural Shapes
Connection Angle Layout
Templates
Figure 3-38.Cuttiug Order For Splitting A Beam.
Pipe Fitting And Layout Operations
Quartering The Pipe
Template For Two-Piece Turn
Figure 3-46.Simple Miter Turn.
Two-Piece Turn
Branch Connections
Welded Tee
Three-Piece Y Connection
Layout Of A True Y
Figure 3-56.Template For True Y Branches And Main Of Equal Diameter.
Figure 3-57.Orange Peel Head.
Pipe Bending
Hot Bends
Figure 3-65.90-Degree Bend Made With Ten Separate Wrinkles.
Fabrication Of Line
Size Designation Of Line
Uncoiling Line
Inspecting Line
Strength Of Fiber Line
Knots, Bends And Hitches
Overhand Knot
Square Knot
Bowline
Figure 4-15.Spanish Bowline
Clove Hitch
Barrel Hitch
Splicing Fiber Line
Figure 4-24.Making An Eye Splice.
Short Splice
Long Splice
Splicing Nylon Line
Strands
Grades Of Wire Rope
Classification Of Wire Rope
Measuring Wire Rope
Wire Rope Failure
Wire Rope Clamps
Basket Socket
Figure 5-15.Oval Sleeve.
Handling And Care Of Wire Rope
Sizes Of Sheaves
Seizing And Cutting
Inspection
Cleaning And Lubricating Of Wire Rope
Storage
Block Construction
Block To Line Ratio
Types Of Tackle
Figure 6-9.An Inverted Gun Tackle.
Allowance For Friction
Slings And Rigging Gear Kits
Sling Inspection
Sling Safe Working Loads
Storage
Chain Inspection
Chain Safe Working Loads
Handling And Care Of Chain
Additional Lifting Equipment
Shackles
Beam Clamps
Pallets
Planks And Rollers
Blocking And Cribbing
Scaffolds
Needle-Beam Scaffold
Scaffold Safety
Field-Erected Hoisting Devices
Single-Picket Holdfasts
Figure 6-46.Preparing A 1-1-1 Picket Holdfast.
Combination Log Picket Holdfast
Gin Poles
Figure 6-49.A Steel Picket Holdfast.
Figure 6-50.Lashing For A Gin Pole.
Tripods
Figure 6-52.Hoisting With A Gin Pole.
Figure 6-54.Alternate Lashing For A Tripod.
Shears
Figure 6-56.Lashing For Shears.
Rigging Safe Operating Procedures
Figure 6-58.Hoisting With Shears.
Figure 6-60.Multi-Legged Bridle Sling Lifting A Load.
Purposes And Types Of Reinfocing Steel
Table 7-1.U.S. Standard Reinforcing Bars
Reinforcing Bars
Welded Wire Fabric
Tension In Steel
Bending Reinforcing Bars
Bending Guidelines And Techniques
Figure 7-8.Steel In Place In A Beam
The Iron Master Portable Hydraulic Rod Bender And Shear
Standard Hook Bending
Multiple Bending
Placing And Reinforcing Steel
Figure 7-18.Reinforcement Bar Accessories.
Figure 7-19.Precast Concrete Block Used For Rebar Support.
Figure 7-21.Minimum Coverage Of Rebar In Concrete.
Figure 7-24.Steel In Place In A Floor Slab.
Figure 7-25.Column Assembly
Chapter 8 Pre-Engineered Structures: Buildings, K-Spans, Towers, And Antennas
Pre-Erection Work
Erection Procedures
Figure 8-4.Frame Assembly.
Brace Rods
Brace Angles And Base Angles
Sheeting
K-Span Building
Figure 8-10.Typical K-Span Building.
Figure 8-11.Automatic Building Machine 120.
Machinery Placement
Figure 8-14.Machinery Placement Calculations.
Foundations
Figure 8-15.Simple Form Assembly.
Building Erection
Figure 8-16.Spreader Bar Attachment.
Figure 8-17.Guide Rope Diagram.
Figure 8-18. Building Foundation Concept
Figure 8-19.Concrete Foundation.
Figure 8-20.Insulation.
Figure 8-21.Aluminum Window Installation.
Figure 8-22.Aluminum Door Installation.
Figure 8-23.Overhead Doorframe.
Figure 8-24.Steps In K-Span Construction.
Figure 8-25.Abm System 120 And 240 Comparison Chart.
Steel Towers
Dismantling A Tower
Antenna Towers
Tower Assembly
Erection Of Guyed Towers
Davit Method
Figure 8-35.Erection Plan For A Pivoted Tower.
Guying
Figure 8-38.Final Tensioning Of Guys.
Guy Anchors
Chapter 9 Pre-Engineered Storage Tanks
100-Barrel Tank
250-Barrel Tank
500-Barrei Tank
Erection Of A 500-Barrel Tank
Bottom Plates
Side Staves
Figure 9-11.Stave Chimes Bent.
Figure 9-14.Removing The Timber Blocking.
Ladder Assembly
Top Deck Assembly
Figure 9-21.Outside Ladder Installed.
Figure 9-21.Outside Ladder Installed.
Water Drawoff Valve
Cleanout Cover And Frame
Cleaning Site
Pontoon Attachments
Figure 10-6.Aii E516 Assembly Angle.
Figure 10-8.An A6B Assembly Bolt.
Figure 10-11.Assembly Plates.
Figure 10-12.Typical Fender Installations.
Rubber Fenders
Bitts And Cleats
Propulsion Units
Final Assembly Of String
Assembly Of Launched Strings Into Structures
Assembly Of Complete Structure On Land
Figure 10-27.A 3X7 Pontoon Barge With A Propulsion Unit.
Figure 10-29.100-Ton Derrick Mounted On A 10 X 30 Barge.
Side-Loaded Causeways
Figure 10-31. Offshore Causeway Section
Figure 10-32. Inshore Causeway Section
Figure 10-33. Intermediate Causeway Section
Figure 10-34.An La1 Launching Angle.
Figure 10-36. Twelve Section Elevated Causeway
Figure 10-38.External Spudwell.
Construction Of Pierhead Sections
Construction Of Fender Sections
Chapter 11 Pre-Engineered Structures: Short Airfield For Tactical Support
Installation
Pallet Staging
Figure 11-3.Fl5 Am-2 Full-Length Pallet.
Installation Crew
Figure 11-6.Am-2 Mat Installation Sequence Without A Guide Rail.
Mat-Laying Procedure Without A Guide Rail
Steps For Laying Am-2 Mats And Keylocks
Figure 11-12.Engaging First Half Mat (Half Length) To Starter Keylock.
Figure 11-13.Engagement Of The First And Second Mats.
Figure 11-16.Placing Of Third Mat (Full-Length).
Figure 11-17.Correction Of Mat Misalignment.
Mat-Laying Procedure With A Guide Rail
Figure 11-20.Mat End Ramp.
Figure 11-21.Placememt Of Mat End Ramps.
Figure 11-22.Am-2 Mat Installation Sequence (With Guide Rails96-Foot-Wide Runway).
Field-Laying Procedure
Figure 11-26.Procedure No. 2, 90-Degree Connectors.
Figure 11-28.Tie-Down Container.
Matting Repair
Individual Mat Replacement
Figure 11-33.Mat Cutting For Removing Mat.
Figure 11-34.Replacement Mat Installation.
Section Of Runway Replacement
Figure 11-36.Removal Of Locking Bar.
Edge Repairs
Matting Removal Without A Guide Rail
Chapter 12 Steelworker Tools And Equipment
Pneumatic Power Tools
Shop Machinery
Figure 12-8.Combination Punch, Shear, And Coper.
Figure 12-9.14-Inch Band Saw.
Causes Of Blade Breakage
Power Hacksaws
Drill Presses
Drill Bits
Figure 12-19.Angle Of The Dead Center.
Figure 12-24.Using A Drill Point Gauge.
Air Compressors
Figure 12-29.Operating Instruction Plate.
Stopping The Unit