under humid conditions. Mineral spirits or acid
washes should definitely not be used at this
stage.
2. Etch the surface with a mild phosphoric acid
wash. Etching increases paint adhesion and
helps overcome the stress forces generated by
expansion and contraction of the galvanized
coating. After acid washing the surface, rinse it
with clean water and allow to dry. When using
acid, remember the situation can represent ac-
tual or potential danger to yourself and other
employees in the area. Continuous and auto-
matic precautionary measures minimize safety
problems and improve both efficiency and
morale of the crew.
3. Apply a specially formulated primer. Two basic
types of primer are in common use: zinc-bound
and cementitious-resin. The zinc-bound type is
used for normal exposure. Most types of finish
can be used over this type of primer. Latex
emulsion paints provide a satisfactory finish.
Oil-based products should not be used over ce-
mentitious-resin primers. A minimum of two
coats of finish is recommended over each type
of primer.
CONCRETE AND MASONRY
In Navy construction, concrete and masonry are
normally not painted unless painting is required for
damp-proofing. Cleaning concrete and masonry
involves the removal of dirt, mildew, and efflo-
rescence (a white, powdery crystalline deposit that
often forms on concrete and masonry surfaces).
Dirt and Fungus
Dirt and fungus are removed by washing with a
solution of trisodium phosphate. The strength of the
solution may vary from 2 to 8 ounces per gallon of
water, depending upon the amount of dirt or mildew
on the surface. Immediately after washing, rinse off
all the trisodium phosphate with clear water. If using
oil paint, allow the surface to dry thoroughly before
painting.
Efflorescence
For efflorescence, first remove as much of the
deposit as possible by dry brushing with a wire brush
or a stiff fiber brush. Next, wet the surface thoroughly
with clear water; then, scrub with a stiff brush dipped
in a 5-percent solution (by weight) of muriatic acid.
Allow the acid solution to remain on the surface about
3 minutes before scrubbing, but rinse thoroughly with
clear water immediately after scrubbing. Work on
small areas not larger than 4 square feet. Wear rubber
gloves, a rubber apron, and goggles when mixing and
applying the acid solution. In mixing the acid, always
add acid to water. Do not add water to acid; this can
cause the mixture to explode. For a very heavy
deposit, the acid solution may be increased to 10
percent and allowed to remain on the surface for 5
minutes before it is scrubbed.
Repairing Defects
All defects in a concrete or masonry surface must
be repaired before painting. To repair a large crack,
cut the crack out to an inverted-V shape and plug it
with grout (a mixture of two or three parts of mortar
sand, one part of portland cement, and enough water
to make it putty-like in consistency). After the grout
sets, damp cure it by keeping it wet for 48 hours. If oil
paint is to be used, allow at least 90 days for
weathering before painting over a grout-filled crack.
PLASTER AND WALLBOARD
Whenever possible, allow new plaster to age at
least 30 days before painting if oil-based paint is being
applied. Latex paint can be applied after 48 hours,
although a 30-day wait is generally recommended.
Before painting, fill all holes and cracks with
spackling compound or patching plaster. Cut out the
material along the crack or hole in an inverted-V
shape. To avoid excessive absorption of water from
the patching material, wet the edges and bottom of the
crack or hole before applying the material. Fill the
opening to within 1/4 inch of the surface and allow the
material to set partially before bringing the level up
flush with the surface. After the material has
thoroughly set (depending on the type of filler used),
use fine sandpaper to smooth out the rough spots.
Plaster and wallboard should have a sealer or a prime
coat applied before painting. When working with old
work, remove all loose or scaling paint, sand lightly,
and wash off all dirt, oil, and stains. Allow the surface
to dry thoroughly before applying the new finish coat.
WOOD
Before being painted, a wood surface should be
closely inspected for loose boards, defective lumber,
protruding nail heads, and other defects or irregularities.
Loose boards should be nailed tight, defective lumber
should be replaced, and all nail heads should be counter-
sunk.
A dirty wood surface
by sweeping, dusting, and
soap and water. In washing
8-5
is cleaned for painting
washing with solvent or
wood, take care to avoid